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About Safran Explore

Safran Explore is the open innovation program of Safran Group. Its purpose: to identify, support and co-develop with the most promising startups the technologies that will shape the future of aerospace, defense and space.

For its 5th edition, Explore Smart Materials sets its sights on the future of materials and process innovation.

Smart Material Structure

Why a call dedicated to Smart Materials?

Safran Explore Smart Materials is built around five ambitious technical challenges in smart materials, defined by Safran's experts to address critical industrial needs. Our goal is to identify deep‑tech gems and build strong industrial partnerships with startups, spin‑offs, and SMEs developing advanced material systems that can sense, adapt, and respond to their environment, pushing the boundaries of efficiency, resilience, functionality, and sustainability. Through this open innovation initiative, Safran aims to launch collaborations with a select group of innovative partners to unlock the full potential of smart materials and accelerate the development of the next generation of high‑performance aviation material systems.

The 5 Challenges

Discover the key technology challenges driving innovation at Safran. Startups can apply to multiple challenges and sub-challenges.

Challenge 1
© Anthony Guerra / Safran
Challenge 01

Smart Materials – multi-functionality, performance & sustainability

Objective:Explore and develop advanced, multifunctional, and sustainable materials to meet the extreme requirements of aerospace and industrial applications.

1. Multifunctional bulk material propertiesNovel multi‑material systems for high‑temperature capabilities of engine‑grade alloys ; Materials engineered with controlled gradients (eg. physical, mechanical, electrical properties) ; Lab‑scale production capabilities of metallic materials with composition gradients, with microstructural and high‑temperature mechanical characterization capabilities.
2. Smart materials for surface solutions and functionalitiesCoating and fiber based systems with integrated functionalities (eg. corrosion sensing, chemical‑composition monitoring, self‑healing, tribological control, de‑icing/anti‑icing…) ; Next generation Environmental Barrier Coatings (EBC) and Thermal Barrier Coatings (TBC) ; Tailored ion implantation techniques for interface hybridization in bulk and fiber systems ; Portable or mobile solutions for localized Chemical Vapor Deposition (CVD) ceramic coating depositions.
3. Advanced processes & additive manufacturingInnovative additive manufacturing processes with disruptive or hybrid material/process architectures (eg. multiple feedstocks and/or multiple processing functionalities) ; Contactless machining and cutting technologies for ceramics and ceramic matrix composites ; Breakthrough material‑assembly processes enabling new joining, bonding, or consolidation pathways.
4. Sustainable material & processes alternativesAlternatives solutions to fluorinated materials (PFAS/PFA) without compromising performance.
Challenge 2
© Alex Marc / Safran
Challenge 02

Intelligence for materials & processes – towards augmented design and testing

Objective: Unlocking the potential of AI in the screening, design, testing of tomorrow's material solutions.

1. AI-driven material design for physico-chemical propertiesHybrid material systems combining metal–ceramic and metal–organic constituents ; Engineered chemical‑gradient architectures for ceramics and metallic alloys, enabling tunable thermo‑mechanical properties.
2. In-silico testing for material performance screeningHigh‑fidelity simulation and modeling environments capable of numerically evaluating newly identified material systems (thermo‑mechanical behavior, durability, microstructural evolution, fatigue life, etc.).
3. AI-driven material architecturingAI‑enabled design of composite architectures for metals, ceramics, and organic composite systems ; AI‑based optimization of organic composite architectures, including short/long fiber hybridization, textile weaving patterns, and fabric architectures.
4. Lab 4.0 - data management and structuringLab‑connectivity solutions enabling real‑time acquisition, synchronization, and coupling of numerical and experimental datasets (eg. test benches, measurement equipment, manufacturing machines) ; Full leverage of unstructured and legacy data sources (PDF, Word documents, images) combined with structured laboratory and process data for enhanced analytics and model training.
Challenge 3
© Christel Sasso / CAPA Pictures / Safran
Challenge 03

Advanced solution for electrical systems in extreme environments

Objective: Develop innovative material systems and manufacturing approaches to enable high-performance, PFAS-free, multi-functional solutions for high-temperature, high-voltage and magnetic electrical applications.

1. High-temperature and High-voltage materialsIntegration of fully thermoplastic systems for electrical machines (eg. PAEK, PPS, in‑situ heat‑sealing technologies) ; Materials enabling >1 kV operation (eg. DP‑resistant systems, stress‑grading solutions, and ceramic/sol‑gel functional coatings) ; Flexible, thermally conductive encapsulation materials with high interface adhesion properties ; High‑performance insulation for high‑temperature windings (thermal class >220 °C, high thermal conductivity and >1 kV dielectric strength). All-thermoplastic systems, >1kV approaches, and high-performance insulating materials (>220°C).
2. Alternatives to fluorinated materials (PFAS/PFA)PFAS‑free dielectric materials for high‑temperature capacitors (>175 °C, ideally >200 °C) ; Alternative non‑PFA cable insulation technologies (eg. PEEK, PEKK, silicones and associated semiconductor layers…).
3. Magnetic materials & magnetsHigh saturation, low loss magnetic materials with non laminated architectures; Rare earth free permanent magnets with remanence >1–1.2 T, low thermal derating, and high coercivity.
4. Multi-material additive manufacturing for electrical applicationsAdditive manufacturing processes enabling co‑fabrication of conductive and insulating materials ; Multi‑material additive manufacturing solutions (eg. Ferromagnetic materials, electrical conductors, electrical insulator)
Challenge 4
© Adrien Daste / Safran
Challenge 04

Circularity & recycling – closing the loop for critical materials

Objective: Develop economically viable solutions for circularity, recycling and valorization of critical and strategic materials.

1. Recycling and valorization of carbon fibersAdvanced re‑valorization processes for carbon fiber (eg. dry fibers, uncured prepreg, cured composites) for retaining the mechanical and structural performances suitable for structural applications
2. Circularity of critical metallic materialsCircularity solutions for high‑purity critical metals (Ti, Co, Ni, Rare Earths, Al, Cu) at production phase and end‑of‑life ; Recycling pathways for magnetic materials and permanent magnets with minimal degradation of magnetic properties.
3. Recycling of hybrid and composite materialsPowder‑recycling technologies for Oxide Dispersion‑Strengthened (ODS) alloys (metal powders with ceramic particles) ; Eco‑efficient recycling processes for organic resins, minimizing performance gaps between recycled and virgin resin ; Recovery and recycling of ceramic constituents (e.g., ytterbium), SiC fibers, and alumina (Al₂O₃) ; Sustainable dismantling technologies for multi‑material structures, avoiding burning or acid‑based methods.
4. Traceability of materials and risk managementSoftware solutions enabling full traceability of materials and products across the supply chain and life-cycle, including recycling loops and circularity tracking ; Digital solutions for anticipating regulatory, toxicological, and sustainability risks (HSE, PFAS, REACH) and forecasting raw‑material obsolescence.
Challenge 5
© Adrien Daste / Safran
Challenge 05

Inspection, maintenance & reliability – securing material performance

Objective: Develop innovative inspection methods to ensure the quality, reliability and maintenance of complex materials and parts.

1. Process monitoring and controlReal‑time monitoring, reproducibility assessment, and corrective control during manufacturing processes ; In‑process and post‑process inspection of complex Additive Manufacturing (AM) parts with resolution < 100 µm (eg. geometry, internal cavities, surface roughness…) ; Sensor technologies enabling lean control strategies and real‑time data acquisition ; In‑situ monitoring equipment and sensors for extreme‑condition processes (eg. fusion furnaces up to 1600 °C, ceramic AM systems, and high‑temperature mechanical testing coupled with in‑situ X‑ray tomography…).
2. Dimensional and material health monitoringDimensional inspection and structural health monitoring of parts and tooling throughout their lifecycle ; Advanced data processing and analytics applied to non‑destructive testing (NDT) techniques ; Embedded instrumentation solutions capable of surviving in‑service temperatures above 1100–1200 °C.
3. Advanced inspection for compositesInspection technologies for thick and multi‑material Organic Matrix Composites (OMC) ; High‑speed, high‑productivity inspection solutions for Ceramic Matrix Composites (CMC), compatible with industrial production rates.
4. Portable and on-wing inspectionPortable inspection systems enabling reference‑level assessments on partially disassembled equipment or directly on‑wing (eg. endoscopy, fiber‑optic imaging and other compact NDT technologies).

Challenge Timeline 2026

April - June 5th 2026

Open call for applications

The program kicks off with an open call for applications. Applicants have until June 5th to complete their submission form, providing as much detail as possible about their project. The objective is to ensure that Safran's experts have all the key information they need to thoroughly evaluate each project.

June - July 2026

Evaluation of applications by experts

A committee of Safran experts will review all submitted applications. Based on the quality of the submissions and the relevance of the proposed topics, around twenty candidates will be selected to move forward to the pitch session.

September 2026

Pitch Session

Selected companies for the pitch sessions will present their collaboration project to Safran's experts. This session will enable an initial exchange with the experts and provide an opportunity to address any remaining questions that may have arisen during the evaluation process. Shortly after the pitch sessions, the companies selected to move forward in the process will be notified.

October - November 2026

Collaboration Development

Selected companies will engage directly with Safran's experts to frame their projects and elaborate Proof of Concepts. Through a series of preparation meetings, they will refine, structure and strengthen their collaboration project alongside Safran teams. This phase is key to aligning expectations, clarifying objectives and ensuring the project's feasibility and impact. The goal is to develop a solid and compelling proposal, ready to be presented during the Explore Days.

December 2026

EXPLORE Days

Selected startups will be invited to present their collaboration project alongside Safran teams to a wider internal audience. They will showcase their work and answer questions from various stakeholders. These in-person sessions will be a unique opportunity to meet Safran teams in France, engage in meaningful discussions and connect with other participating startups. Beyond presentations, the Explore Days are designed to foster collaboration, spark new opportunities and create strong relationships within the ecosystem.

Ready to innovate with Safran?

Key Stakeholders

Discover the key players behind the program.

Safran – Materials & Processes

Safran's Materials & Processes activities are a key enabler of the Group's innovation strategy, supporting the development of lighter, stronger, more efficient and more sustainable products across aerospace, defense and space.

Through its innovation ecosystem, the Group identifies, develops and deploys advanced materials, special processes and manufacturing technologies that improve product performance, manufacturability and maintainability.

As a transversal capability across the Group, Materials & Processes contributes directly to Safran's competitiveness, technological leadership and long-term transformation toward more efficient and responsible aviation.

Alcimed

Explore and develop uncharted territories.

This year again, Alcimed is delighted to support Safran in driving the EXPLORE program, contributing its expertise in innovation and project structuring to help identify, shape and accelerate high-potential collaborations

For over 30 years, our team of 200 explorers has been supporting clients worldwide in their innovation and new market development projects.

By uncharted territories, we mean 5 areas: new technologies, new offers, new geographies, possible futures and new ways to innovate.

With 5 offices in Europe and 1 in the US as of today, our dream is to reach 1,000 explorers, while learning and having fun every day.

Frequently Asked Questions

Still have questions?

Contact our team

Previous Edition Highlights

Discover the impact and success stories from the 2025 edition of SAFRAN EXPLORE program dedicated to NEW SPACE.

170
Startups Applied
22
Pitchs
8
Laureates

An opportunity to meet key industry leaders

It is at Safran's Vernon site, the epicenter of space propulsion, wrapped in snow, that laureates startups, Safran experts and top executives came together for two intense and energizing days. The event was powered by strong ecosystem support, with CNES and ESA on hand to reaffirm their commitment to innovation and collaboration. But beyond the spotlight, it was the depth of the technical discussions that stood out, diving straight into how these partnerships will take shape and scale.

Carbon Fiber Recycling Process
"With this program, we aim to identify and accelerate breakthroughs that will reshape the space equation."
— Jean-Marie Bétermier, EVP Space at Safran Electronics & Defense (2025 - New Space Edition)

Ready to write the next success story?